Product Description
1.1 Machine Body
Casting, natural aging and artificial heat treatment are employed for achieving optimal deformation control and superior durability.
1.2 GW and RW (Regulating wheel)
GW: Engineered with a robust double support structure, the hydrodynamic bearing design of the spindle ensures high grinding rigidity.
RW spindle: Double row cylindrical roller bearing structure, delivering remarkable rotational accuracy.y
RW double supported structure, spindle lubricated with grease for a lifetime of service without the need for additional oil.
RW: gear box for RW spindle transmission, enhancing reliability and performance.
1.3 Feeding
The machine features a double-sided moving layout, with the work rest securely fixed on the bed.
The feed guide rail of the RW and GW frames uses a flat V-shaped plastered guide rail for precision.
The RW and GW frames are driven by a servo motor with a ball screw, allowing a minimum feed of 0.001 mm.
1.4 Dressing for GW and RW (6 Axes)
GW dresser:
Equipped with a linear guide for the reciprocating guide rail of the GW dresser.
A servo motor drives the ball screw for feeding and reciprocating movements, achieving a minimum feed of 0.001mm.
RW dresser:
Incorporates a linear guide for the reciprocating guide rail of the RW dresser.Driven by a servo motor that controls the ball screw for feeding and reciprocating actions.
Ensures a precise minimum feed of 0.001mm.
1.5. Cooling
The cooling tank includes a magnetic coolant separator and a paper tape filter for effective filtration.
1.6. Electric
The operating system utilizes the advanced Q series PLC system from Mitsubishi.
Users have the flexibility to configure and purchase based on their specific requirements.
1.7. Special Configuration
Includes loading and unloading mechanisms, a cantilever type lifting device for precision handling of grinding and regulating wheels, and an SBS dynamic balancing system for GW.
1.8. Technical Data:
L600 centerless machine |
6 Axes |
In-feed Grinding |
Dia. |
10-250mm |
|
Length |
590mm |
Through grinding |
Dia. |
10-250mm |
|
Length |
300mm |
GW SPEC. (O.D.*width*I.D.) |
P600*600*305mm |
RW SPEC.(O.D.*width*I.D.) |
P350*600*203mm |
GW Speed |
1100r/min |
RW Speed (stepless) |
10-200r/min |
Swiveling Angle of RW |
Vertical |
-2°~ +5° |
|
Horizontal |
-1°~ +3° |
GW min feed amount |
0.001mm |
RW min feed amount |
0.001mm |
GW dresser min feed amount |
0.001mm |
Height from center line of GW & RW to work rest |
260mm |
Cooling water flow |
200L/min |
GW Motor |
45kw/55kw |
RW Motor |
5.5kw |
Power Supply |
3N 50HZ 380V optional |
Dimension(L*W*H) |
4400*2300*1700mm |
Machine Weight |
About 12 tons |
Accuracy (fine grinding for standard bars D10mm,L50mm) |
Roundness |
0.001mm |
|
Cylindricity |
0.0018mm |
|
Roughness |
Ra0.16μm |
1.9. Main Accessories
Name |
SPEC. |
QTY |
Brand |
Control System PLC |
Q series
|
1 |
Mitsubishi, Japanese |
|
10.4 inch |
1 |
Mitsubishi, Japanese |
Servo motor |
|
6 |
Mitsubishi, Japanese |
Converter for RW |
5.5KW |
1 |
Mitsubishi, Japanese |
RW motor |
5.5KW |
1 |
Wannan Electric |
GW motor |
45W/55KW |
1 |
ABB |
Low-voltage apparatus |
|
1 |
schneider |
Ball screw |
|
6 |
Nanjing |
Dressing linear guide |
|
2 |
Nanjing |
Grinding Examples and Operations
Automatic Solution
Company profile
Jiangsu Phisong CNC Machine Co., Ltd. is renowned for its expertise in centerless grinding technology, both domestically and internationally. Phisong CNC expertly integrates the best features of cylindrical and centerless grinding machine design, production, and manufacturing. Our products are favored by multiple renowned Top-500 enterprises and publicly-listed companies worldwide, with exports reaching Europe, America, Russia, Southeast Asia, and beyond.
Our cutting-edge offices boast a modernized environment and benefit from advanced production technologies. We adhere to the ISO9001 international quality management system, tailoring professional processing technologies to meet diverse customer requirements, thereby enhancing their processing capabilities and production efficiency, all underpinned by our commitment to expertise, integrity, and passion.
Jiangsu Phisong CNC Machines Co., Ltd. has assembled an exceptional team of professional elites dedicated to excellence. With a steadfast commitment to comprehensive product quality management and the strategic guidance of senior experts as long-term production technology consultants, we approach every task with an unwavering professional attitude. Our devotion to pioneering research and development, as well as top-tier production, delivers an expansive range of applications. Whether crafting micro nozzle needles, high-precision pump pistons, or robust heavy rail shafts, we relentlessly advance centerless grinding technology, garnering widespread acclaim and admiration from our esteemed clientele.
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