Product Description
1.1 Machine Body
Casting undergoes natural aging and artificial heat treatment, ensuring minimal deformation and exceptional durability for lasting performance.
1.2 GW and RW (Regulating Wheel)
GW: Features a robust double support structure with a hydrodynamic bearing design, providing impressive grinding rigidity.
RW spindle: Double-row cylindrical roller bearing structure offers high rotation accuracy for precise operations.y
RW's double-supported structureensures longevity and efficiency, as the spindle is grease-lubricated with a single fill, eliminating the need for oil.
RW: The gear box for RW spindle transmission enhances reliability and operational smoothness.
1.3 Feeding
The machine features a double-sided moving layout with a work rest fixed on the bed for stability.
The feed guide rail for RW and GW frames is equipped with a flat V-shaped plastered guide rail for accuracy.
Driven by servo motors and ball screws, the RW and GW frames offer a minimum feed of 0.001mm, ensuring precise control.
1.4 Dressing for GW and RW (6 Axes)
GW dresser:
Incorporates a linear guide for the reciprocating guide rail, enhancing movement precision.
Driven by a servo motor, the ball screw ensures accurate feeding and reciprocating with a minimum feed of 0.001mm.
RW dresser:
Utilizes a linear guide for the reciprocating guide rail, ensuring stable and precise operations.The servo motor-driven ball screw allows precise feeding and reciprocation.
Achieves a minimum feed of 0.001mm for fine-tuned adjustments.
1.5 Cooling
Features a cooling tank equipped with a magnetic coolant separator and a paper tape filter for efficient cooling.
1.6 Electric
The operating system integrates the advanced Q series PLC system from Mitsubishi for reliable control.
Users can tailor configurations and purchases to meet specific needs, ensuring flexibility.
1.7 Special Configuration
Includes a loading and unloading mechanism, cantilever-type lifting device for wheel handling, and an SBS dynamic balancing system for GW.
1.8 Technical Data:
L600 centerless machine |
6 Axes |
In-feed Grinding |
Dia. |
10-250mm |
|
Length |
590mm |
Through grinding |
Dia. |
10-250mm |
|
Length |
300mm |
GW SPEC. (O.D.*width*I.D.) |
P600*600*305mm |
RW SPEC.(O.D.*width*I.D.) |
P350*600*203mm |
GW Speed |
1100r/min |
RW Speed (stepless) |
10-200r/min |
Swiveling Angle of RW |
Vertical |
-2°~ +5° |
|
Horizontal |
-1°~ +3° |
GW min feed amount |
0.001mm |
RW min feed amount |
0.001mm |
GW dresser min feed amount |
0.001mm |
Height from center line of GW & RW to work rest |
260mm |
Cooling water flow |
200L/min |
GW Motor |
45kw/55kw |
RW Motor |
5.5kw |
Power Supply |
3N 50HZ 380V optional |
Dimension(L*W*H) |
4400*2300*1700mm |
Machine Weight |
About 12 tons |
Accuracy (fine grinding for standard bars D10mm,L50mm) |
Roundness |
0.001mm |
|
Cylindricity |
0.0018mm |
|
Roughness |
Ra0.16μm |
1.9 Main Accessories
Name |
SPEC. |
QTY |
Brand |
Control System PLC |
Q series
|
1 |
Mitsubishi, Japanese |
|
10.4 inch |
1 |
Mitsubishi, Japanese |
Servo motor |
|
6 |
Mitsubishi, Japanese |
Converter for RW |
5.5KW |
1 |
Mitsubishi, Japanese |
RW motor |
5.5KW |
1 |
Wannan Electric |
GW motor |
45W/55KW |
1 |
ABB |
Low-voltage apparatus |
|
1 |
schneider |
Ball screw |
|
6 |
Nanjing |
Dressing linear guide |
|
2 |
Nanjing |
Grinding Examples and Operations
Automatic Solution
Company Profile
Jiangsu Phisong CNC Machines Co., Ltd. is renowned for its expertise in professional centerless grinding technology, both domestically and internationally. Phisong CNC incorporates the best elements of cylindrical and centerless grinding machine design, developing superior products. Our solutions are trusted by top-tier enterprises and listed companies globally, reaching markets in Europe, America, Russia, and Southeast Asia.
We have established modern offices and processes with cutting-edge production technology, adhering to the ISO9001 international quality management system. We cater to diverse processing requirements, offering customized professional solutions that enhance processing capabilities and production efficiency with a commitment to skill, integrity, and enthusiasm.
At Jiangsu Phisong CNC Machines Co., Ltd., we pride ourselves on gathering a team of highly skilled professionals. Our commitment to product excellence is unwavering, as we rigorously manage every aspect of quality control. By employing senior experts as long-term production technology consultants, we foster a culture of professional dedication to research, development, and production. Our precision centerless grinding machines, with a remarkable 600mm max diameter capacity, cater to a diverse array of applications, from delicate micro nozzle needles to highly precise pump pistons, and even robust heavy rail shafts. Our relentless advancement in centerless grinding technology has garnered widespread customer acclaim, reflecting our commitment to innovation and excellence.
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