Product Description
1.1 Machine Body
Casting, meticulously refined through natural aging and enhanced with artificial heat treatment, ensuring optimal deformation control and superior durability.
1.2 GW and RW (Regulating wheel)
GW: Featuring a robust double support architecture, the spindle boasts a hydrodynamic bearing design, delivering exceptional grinding rigidity.
RW spindle: Double row cylindrical roller bearing configuration, ensuring high precision rotation accuracy
RW's innovative double supported structure, with a grease-lubricated spindle, offers a one-time fill for an extended lifespan, eliminating the need for frequent oiling.
RW: features a gear box for spindle transmission, enhancing reliability and performance.
1.3 Feeding
The machine showcases a double-sided moving layout, where the work rest is securely mounted on the bed.
The feed guide rail of both RW and GW frames employ a flat V-shaped plastered guide rail for precision.
Both the RW and GW frames are driven by a servo motor with ball screws, enabling a minimum feed precision of 0.001m.
1.4 Dressing for GW and RW (6 Axes)
GW dresser:
Equipped with a linear guide, the GW dresser ensures smooth reciprocating motion.
A servo motor powers the ball screw, delivering precise feeding and reciprocating actions, with a minimal feed of 0.001mm.
RW dresser:
Incorporates a linear guide for its reciprocating guide rail,with a servo motor driving the ball screw for both feeding and reciprocating,
achieving a minimum feed of 0.001mm.
1.5. Cooling
The cooling system includes a state-of-the-art tank with a magnetic coolant separator and an efficient paper tape filter for optimal performance.
1.6. Electric
The intelligent operating system incorporates Mitsubishi's cutting-edge Q series PLC system.
Customers can tailor configurations and purchases to align with their specific needs and requirements.
1.7. Special Configuration
Features include a loading and unloading mechanism, a cantilever-type lifting device for both grinding and regulating wheels, and an advanced SBS dynamic balancing system for GW.
1.8. Technical Data:
L600 centerless machine |
6 Axes |
In-feed Grinding |
Dia. |
10-250mm |
|
Length |
590mm |
Through grinding |
Dia. |
10-250mm |
|
Length |
300mm |
GW SPEC. (O.D.*width*I.D.) |
P600*600*305mm |
RW SPEC.(O.D.*width*I.D.) |
P350*600*203mm |
GW Speed |
1100r/min |
RW Speed (stepless) |
10-200r/min |
Swiveling Angle of RW |
Vertical |
-2°~ +5° |
|
Horizontal |
-1°~ +3° |
GW min feed amount |
0.001mm |
RW min feed amount |
0.001mm |
GW dresser min feed amount |
0.001mm |
Height from center line of GW & RW to work rest |
260mm |
Cooling water flow |
200L/min |
GW Motor |
45kw/55kw |
RW Motor |
5.5kw |
Power Supply |
3N 50HZ 380V optional |
Dimension(L*W*H) |
4400*2300*1700mm |
Machine Weight |
About 12 tons |
Accuracy (fine grinding for standard bars D10mm,L50mm) |
Roundness |
0.001mm |
|
Cylindricity |
0.0018mm |
|
Roughness |
Ra0.16μm |
1.9. Main Accessories
Name |
SPEC. |
QTY |
Brand |
Control System PLC |
Q series
|
1 |
Mitsubishi, Japanese |
|
10.4 inch |
1 |
Mitsubishi, Japanese |
Servo motor |
|
6 |
Mitsubishi, Japanese |
Converter for RW |
5.5KW |
1 |
Mitsubishi, Japanese |
RW motor |
5.5KW |
1 |
Wannan Electric |
GW motor |
45W/55KW |
1 |
ABB |
Low-voltage apparatus |
|
1 |
schneider |
Ball screw |
|
6 |
Nanjing |
Dressing linear guide |
|
2 |
Nanjing |
Grinding Examples and Operations
Automatic Solution
Company profile
Jiangsu Phisong CNC machine Co., Ltd., a distinguished name in centerless grinding technology both domestically and internationally, infuses the essence of its expertise into cylindrical and centerless grinding machine design, production, and manufacturing. Our esteemed products are the choice of numerous renowned Top-500 enterprises and publicly listed companies worldwide, with exports reaching Europe, America, Russia, and Southeast Asia.
We have established state-of-the-art offices with modern environments, leveraging advanced production techniques. Our commitment to quality is demonstrated through the adoption of the ISO9001 international quality management system. To meet diverse processing demands, we offer customized professional processing technology, enhancing production efficiency and processing levels, driven by a philosophy of professional skill, integrity, and unwavering enthusiasm.
At Jiangsu Phisong CNC Machines Co., Ltd., we pride ourselves on assembling a team of esteemed industry professionals who are deeply committed to excellence in every facet of product quality management. By engaging senior experts as long-term production technology consultants, we ensure that our approach is consistently innovative and driven by a professional ethos. Our dedication to research and development in product creation is unwavering. Our diverse applications range from crafting micro nozzle needles to producing high-precision pump pistons and robust rail shafts. As we tirelessly advance our cutting-edge centerless grinding technology, we have earned widespread acclaim from our valued customers.
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