Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings

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  • Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
  • Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
  • Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
  • Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
  • Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
  • Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
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Basic Info.

Model NO.
HCGM-L600
Type
Centerless Grinding Machine
Processing Object
Long Bars
Abrasives
Grinding Wheel
Controlling Mode
CNC
Automatic Grade
Automatic
Cylindrical Grinder Type
End Cylindrical Grinder
Precision
High Precision
Certification
CE, ISO 9001
Condition
New
Accuracy
0.001mm
Grinding Wheel
600*600*305mm
Max Diameter
600mm
Control System
PLC, CNC
Transport Package
Wooden Case
Specification
4400*2200*1700
Trademark
PHISONG
Origin
China
HS Code
8460291100
Production Capacity
500

Packaging & Delivery

Package Size
460.00cm * 230.00cm * 210.00cm
Package Gross Weight
12000.000kg

Product Description

Product Description

1.1 Machine Body

Casting, meticulously refined through natural aging and enhanced with artificial heat treatment, ensuring optimal deformation control and superior durability.
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
1.2 GW and RW (Regulating wheel)

GW: Featuring a robust double support architecture, the spindle boasts a hydrodynamic bearing design, delivering exceptional grinding rigidity.
RW spindle: Double row cylindrical roller bearing configuration, ensuring high precision rotation accuracy
RW's innovative double supported structure, with a grease-lubricated spindle, offers a one-time fill for an extended lifespan, eliminating the need for frequent oiling.
RW: features a gear box for spindle transmission, enhancing reliability and performance.
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings

1.3 Feeding
The machine showcases a double-sided moving layout, where the work rest is securely mounted on the bed.
The feed guide rail of both RW and GW frames employ a flat V-shaped plastered guide rail for precision.
Both the RW and GW frames are driven by a servo motor with ball screws, enabling a minimum feed precision of 0.001m.
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings

1.4 Dressing for GW and RW (6 Axes)
GW dresser:
Equipped with a linear guide, the GW dresser ensures smooth reciprocating motion.
A servo motor powers the ball screw, delivering precise feeding and reciprocating actions, with a minimal feed of 0.001mm.
RW dresser:
Incorporates a linear guide for its reciprocating guide rail,with a servo motor driving the ball screw for both feeding and reciprocating,
achieving a minimum feed of 0.001mm.
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings

1.5. Cooling
The cooling system includes a state-of-the-art tank with a magnetic coolant separator and an efficient paper tape filter for optimal performance.
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings

1.6. Electric
The intelligent operating system incorporates Mitsubishi's cutting-edge Q series PLC system.
Customers can tailor configurations and purchases to align with their specific needs and requirements.
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings

1.7. Special Configuration
Features include a loading and unloading mechanism, a cantilever-type lifting device for both grinding and regulating wheels, and an advanced SBS dynamic balancing system for GW.
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings


1.8. Technical Data:
L600 centerless machine 6 Axes
In-feed Grinding Dia. 10-250mm
  Length 590mm
Through grinding Dia. 10-250mm
  Length 300mm
GW SPEC. (O.D.*width*I.D.) P600*600*305mm
RW SPEC.(O.D.*width*I.D.) P350*600*203mm
GW Speed 1100r/min
RW Speed (stepless) 10-200r/min
Swiveling
Angle  of  RW
Vertical -2°~ +5°
  Horizontal -1°~ +3°
GW min feed amount 0.001mm
RW min feed amount 0.001mm
GW dresser min feed amount 0.001mm
Height from center line of GW & RW to work rest 260mm
Cooling water flow 200L/min
GW  Motor 45kw/55kw
RW  Motor 5.5kw
Power Supply 3N 50HZ  380V optional
Dimension(L*W*H) 4400*2300*1700mm
Machine Weight About 12 tons
Accuracy
(fine grinding for standard bars D10mm,L50mm)
Roundness 0.001mm
  Cylindricity 0.0018mm
  Roughness Ra0.16μm

1.9. Main Accessories
 
Name SPEC. QTY Brand
Control System PLC Q series
 
1 Mitsubishi, Japanese
  • Touch Screen
10.4 inch 1 Mitsubishi, Japanese
Servo motor   6 Mitsubishi, Japanese
Converter for RW 5.5KW 1 Mitsubishi, Japanese
RW motor 5.5KW 1 Wannan Electric
GW motor 45W/55KW 1 ABB
Low-voltage apparatus   1 schneider
Ball screw   6 Nanjing
Dressing linear guide   2 Nanjing

Grinding Examples and Operations
Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Automatic Solution

Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Company profile

Precision Centerless Grinder with 0.001mm Accuracy for Shaft BearingsJiangsu Phisong CNC machine Co., Ltd., a distinguished name in centerless grinding technology both domestically and internationally, infuses the essence of its expertise into cylindrical and centerless grinding machine design, production, and manufacturing. Our esteemed products are the choice of numerous renowned Top-500 enterprises and publicly listed companies worldwide, with exports reaching Europe, America, Russia, and Southeast Asia.

We have established state-of-the-art offices with modern environments, leveraging advanced production techniques. Our commitment to quality is demonstrated through the adoption of the ISO9001 international quality management system. To meet diverse processing demands, we offer customized professional processing technology, enhancing production efficiency and processing levels, driven by a philosophy of professional skill, integrity, and unwavering enthusiasm.

At Jiangsu Phisong CNC Machines Co., Ltd., we pride ourselves on assembling a team of esteemed industry professionals who are deeply committed to excellence in every facet of product quality management. By engaging senior experts as long-term production technology consultants, we ensure that our approach is consistently innovative and driven by a professional ethos. Our dedication to research and development in product creation is unwavering. Our diverse applications range from crafting micro nozzle needles to producing high-precision pump pistons and robust rail shafts. As we tirelessly advance our cutting-edge centerless grinding technology, we have earned widespread acclaim from our valued customers.


Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
Quality Control
Precision Centerless Grinder with 0.001mm Accuracy for Shaft BearingsPrecision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
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Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings
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Precision Centerless Grinder with 0.001mm Accuracy for Shaft Bearings

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